Jack Pad for Any Model Tesla

by jlord911 in Workshop > Cars

1852 Views, 0 Favorites, 0 Comments

Jack Pad for Any Model Tesla

IMG_4150.jpeg
IMG_4142.jpeg

Tesla's cannot be jacked up like a normal car. They require the use of a special pad like these to ensure you do not damage the battery or aluminum structure of the car. You can purchase these jack pads at a variety of retailers. I found mine here on Amazon for $12 but I thought it would be fun to see if I could make some with scraps lying around in my workshop. Plywood is known for having substantial strength when compressed, which is why it is commonly used for subfloors. This wooden puck easily withstood the pressure of lifting my car, despite how heavy Tesla's are due to their battery.


#ad

Supplies

IMG_4134.jpeg
IMG_4130.jpeg
IMG_4146.jpeg

I sorted through some scraps of plywood I had lying around until I found two pieces that, when glued together, would be approx 7/8" thick. The other supplies included:

  • An old 11/16 3/8 drive socket
  • Carriage bolt (with nut and flat washer)
  • rubber band
  • wood glue
  • hole saw or jigsaw
  • 1" paddle drill bit
  • 5/16 drill bit

Find Some Scrap Plywood

IMG_4131.jpeg
IMG_4132.jpeg
IMG_4133.jpeg

The first thing I did was trace a 3" circle onto the plywood being used. You could use a hockey puck as a template or use a 3" hole saw if you have one. I didn't, so I used a jigsaw to cut out my plywood circles.

Cut and Glue

IMG_4135.jpeg
IMG_4136.jpeg

Next, I glued the two pieces of plywood together to create a wooden "puck" that was just under an inch thick. I let this dry for about an hour while I worked on the next step.

Find a Socket and Cut to Size

IMG_4137.jpeg
IMG_4138.jpeg
IMG_4140.jpeg

For this step, I found that an 11/16th socket was the perfect diameter to fit in the recessed hole for the Tesla jack pad locations on my car, but the socket was a little too tall. I removed approx 3/8th's of the socket by measuring and cutting with my Sawzall.

Polish Your Edges

IMG_4139.jpeg

Placing the socket on a long 3/8 drive extension, I used my disc sander to soften the edges and also remove some of the rust that was on this old socket.

Sand and Clean Your Wooden Puck

IMG_4141.jpeg

With the wooden pucks now dry, I used the same sander to clean up the edges and make the puck smooth and clean.

Drill a Pocket for the Socket

IMG_4143.jpeg
IMG_4144.jpeg
IMG_4145.jpeg

I then used a 1" paddle drill to create a small recess where the socket would rest comfortably in the puck to prevent any movement.

Assemble and Stain

IMG_4147.jpeg
IMG_4148.jpeg
FXODDLKL7VX2ZSA.jpg
F95WJGOL7VX2ZS6.jpg

Once finished, I assembled the socket using the carriage bolt, washer and nut as shown. I then applied a thin coat of wood stain using a paper towel for a more finished look.

Test Your Finished Project

IMG_4149.jpeg
IMG_4152.jpeg
IMG_4153.jpeg
IMG_4154.jpeg
IMG_4155.jpeg

Finally, I simply wrapped a small rubber band around the socket. This creates just enough friction to hold the weight of the jack puck up in the Tesla as shown. Then, I used my new Daytona floor jack to test my creation. As you can see, I was able to lift the car without any issues. Plywood is known for having substantial strength when compressed, which is why it is commonly used for subfloors. This wooden puck easily withstood the pressure of lifting my car, despite how heavy Tesla's are due to their battery.


Note: As an Amazon Associate, I earn small amounts from qualifying purchases.