Homemade (Waterproof) Fuse, for Homemade Fireworks

by lemonie in Outside > Rockets

149361 Views, 175 Favorites, 0 Comments

Homemade (Waterproof) Fuse, for Homemade Fireworks

C:\Documents and Settings\bum\My Documents\fuse\DSCF033.JPG
It's simple, it's effective, it's waterproof.
This Instructable is for people who are playing with chemicals and making their own pyrotechnic devices.

The short video shows the fuse burning and nothing more.
The long video show exactly the same clip and three others with titles.

L

Materials

C:\Documents and Settings\bum\My Documents\fuse\DSCF0040.JPG
C:\Documents and Settings\bum\My Documents\fuse\DSCF0034.JPG
C:\Documents and Settings\bum\My Documents\fuse\DSCF0046.JPG
The essentials:

Cotton string.
Glue
Inorganic oxidising agent*

Tools:
Polyethylene (HDPE) milk bottle (or similar)
A knife or scissors
Tape
A mortar & pestle
Ink/dye (optional)

*If you're making fireworks you'll have some, e.g. KNO3.
Back then I could get sodium-chlorate weed-killer (it's broad-spectrum) where ~50% was just salt. You put it through a sive and the big-lumps are what you want.
Last time I bougts some the salt was caked onto the lumps like Nerds etc,,

Funnel

C:\Documents and Settings\bum\My Documents\fuse\DSCF0035.JPG
C:\Documents and Settings\bum\My Documents\fuse\DSCF0037.JPG
C:\Documents and Settings\bum\My Documents\fuse\DSCF0038.JPG
C:\Documents and Settings\bum\My Documents\fuse\DSCF0039.JPG
The method is to coat string in a ferocious pyrotechinc mixture, made from glue and oxidiser.
In order to get a nice even coating a funnel device is used, made from a piece of HDPE.

>Wash a HDPE bottle.
>Cut the bottle to extract a flat sheet.
>Save the bottom of the bottle for mixing glue.
>Dry the pieces of HDPE that you will use.
>Curl the flat sheet into a tight cone, the hole at the tip should be only slightly larger than the diameter of the string ~0.1mm.
>Secure with tape
>Thread a piece of string through the hole (sucking usually works)

Coating

C:\Documents and Settings\bum\My Documents\fuse\DSCF0041.JPG
C:\Documents and Settings\bum\My Documents\fuse\DSCF0042.JPG
C:\Documents and Settings\bum\My Documents\fuse\DSCF0043.JPG
C:\Documents and Settings\bum\My Documents\fuse\DSCF0044.JPG
C:\Documents and Settings\bum\My Documents\fuse\DSCF0045.JPG
C:\Documents and Settings\bum\My Documents\fuse\DSCF0047.JPG
C:\Documents and Settings\bum\My Documents\fuse\DSCF0048.JPG
The glue you use will make a difference, I use 2-part epoxy and it is by far the best that I've found so far.

>Grind the oxidiser to a fine powder using a mortat & pestle (or improvise something else).
>Mix two part epoxy, as manufaturer's instructions (add colour at this stage if you have any).
>Gradually work powdered oxidiser into the epoxy until you have a thick sticky paste.
Too little powder will give a slower, cooler, sootier flame.
Too much powder and the mixture will not stick well to the sring.
Aim to have the mixture looking 'wet' but load as much powder into it before it becomes 'lumpy' and 'dry' looking.

>Add the paste to the funnel.
>Tie the string to something solid, or hold it with your fingers.
>Gently pull the cone of glue along the string, rotating as you go.
This should give you an even coat of mixture until the paste is used up.
>Hang the fuse out to dry (~30 min is enough with epoxy)
>When the fuse is just dry, wrap aroung e.g. a beer-can and leave to fully harden.

>Trim your ends, and you can remove the reside from the cone for burning later (see video)

Testing

C:\Documents and Settings\bum\My Documents\fuse\DSCF0050.JPG
C:\Documents and Settings\bum\My Documents\fuse\DSCF034.JPG
Cut short sections of fuse and light them at arm's length, preferably with something that doesn't involve getting your hand too close.
Dip a section in water and try again.

(As the previous step)
Slow sooty flame: too little powder, damp powder.
Good flame but doesn't burn smoothly: Uneven coating, maybe due to too much powder, the dimensions of the cone, or pulling technique.