Hacking a Sonoff Touch Panel to Work With MQTT and Homeassistant

by El Ape in Circuits > Microcontrollers

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Hacking a Sonoff Touch Panel to Work With MQTT and Homeassistant

Touch.png

There are some great hackable devices in the SONOFF range such as the original SONOFF switches, the Slampher and the SONOFF Luxury wall plate which is the subject of this instructable.

These devices are based around the ESP8266 or ESP8285 WifFi modules and are easily hackable.

I'll only cover here how to convert a wall plate to run with MQTT and HomeAsisstant, I wont cover hooking it up to the mains, mains bites bad if you mess things up, and I don't want to be responsible for you injuring, killing or worse still pishing off your wife as you just burnt down the house...

One thing to note, is that if you wish to use these devices in the UK, I'm not sure they comply to CE or UK safety laws.

You should also note that you will need a neutral for the devices to work, most light fittings in the UK will only have live and the switch line.

What You're Going to Need

  • SONOFF Luxury Wall plate.
  • FTDI or and Arduino Uno with a DIL Atmega chip.
  • 5 Jumper leads suitable for your FTDI or Arduino to connect to your newly adapted panel.
  • A few centimetres of wire wrap or other such wire.
  • USB Lead to hook your Arduino UNO or FTDI up to your PC.
  • Soldering Iron, Solder.
  • 5 Way right angle header.
  • Screw driver.
  • Needle nosed pliers.
  • Magnifying glass/helping hands.

Arduino IDE installed and ready to go Arduino.

Overview of Arduino install for ESP8266 by TrakerJ.

The following libraries will also be needed to be installed in your Arduino IDE

WifiManager by tzapu PubSubClient by Nick O'Leary

Installing Arduino Libraries by MertArduino

Step 2: Dismantling the SONOFF

dismantle.jpg
dismantled.jpg

Simply insert a bladed screw driver into the tab as can be seen in the image above. Give the screw driver a twist and it will soon pop apart. Gentle though, don't want to break the glass panel so early in the game.

Step 3: Removing the ESP Module Board

ESP8285.jpg

You can now remove the board we are interested in. It has a 2x2 header at the top of the board and a small double sided sticky pad at the bottom.


Carefully lift the board up using your screwdriver if need be, to work the board away for the sticky pad. Be gentle, we don't want to break the board or bend the pins on the 2x2 header

Modify the Board

Header.jpg
GPI0Gnd.jpg

Now we need to break out the soldering iron.

While the iron is heating we need to prepare our 5 way header.

With a pair of long nose pliers, carefully push the 5th pin further down into the plastic header thereby lengthening the solder pin.

Once this is as long as can be, gently bend the lead out in line with the header plastic. You can see this better in the image above.

Now insert the 5 way header into the PCB and solder the 4 pins in place on the reverse of the board.

We now need to connect GPIO0 on the ESP8285 to the 5th pin of our header.

Using a magnifying glass and a steady hand, solder the short length of wire to GPIO0 as can be seen in the second image.

Once cooled, carefully dress the wire over the board and take it up to pin 5 of the header and again with your magnifying glass and a steady hand solder the wire on to pin 5.

You can apply a dab of superglue or hot melt glue to the wire to stop it wiggling around and breaking your solder joints.

Hook It Up to Your FTDI/UNO

Hookup.jpg
Schematic.PNG

I use an UNO instead of an FTDI, only reason being there's always one on my desk and its quicker to pop the MCU out and use that than hunt through my component drawers for an FTDI, yes I know lazy...

Any way we now need 5 Dupont wires, I'm using Female to Male

Header Colour Arduino

1 green GND

2 brown TX

3 orange RX

4 red 3.3V

5 yellow GND (This is the bent pin)

Check your connections over, paying attention to Pin 4, as this must only be connected to 3.3V, connecting to 5V will more than likely kill the ESP module.

Once you're happy with the connections you can go ahead and hook up the USB lead.

Run Some Tests

Start the Arduino editor and make sure it is connected to the correct serial port, if using the UNO it will be labelled along the lines of Port X (Arduino/Genuino Uno) where X is the actual port number.


Change the board to "Generic ESP8285 Module"

Download the Test_Sketch.ino file above, and save it to a folder called Test_Sketch

Open this in your Arduino IDE and Upload it to your touch plate.

Unplug Pin 5, this only needs to be connected while you are uploading your sketch

Open the Serial monitor.

Once you see the WiFi Led light on your touch plate, each time you touch the touch sensor it should light and you should see a message in the Serial Monitor indicating the touch sensor is activated.

If you are unable to upload the sketch try swapping pins 2 and 3, (TX/RX pins on the UNO or FTDI)

Downloads

The Last Sketch

Download the Live_sketch.ino above, save it to a folder Live_sketch

Load it into your Arduino IDE and edit the following lines..

Line 26:

const PROGMEM char* MQTT_CLIENT_ID = "Study Test Switch";

Change "Study Test Switch" to something suitable for your installation.

Line 27:

const PROGMEM char* MQTT_USER = "MQTT User";

Change "MQTT User" to the user name used to connect to you MQTT server and

Line 28:

const PROGMEM char* MQTT_PASSWORD = "MQTT Password";

Change "MQTT Password" to your MQTT servers password

Lines 29 and 30:

const char* MQTT_LIGHT_STATE_TOPIC = "study/swtest/status"; const char*

const char* MQTT_LIGHT_COMMAND_TOPIC = "study/swtest/switch";

Set the state and command topics inline with your naming conventions

Line 70:

WiFi.hostByName("your_mgtt.server.co.uk", MQTT_SERVER_IP);

Change "your_mqtt.server.co.uk" to the fully qualified domain name of your MQTT server.

Give your changes the once over to make sure they are correct then upload the sketch.

Downloads

Connect the Wall Plate to You WLan

WiFiConfgig.PNG
Lan_Selection.png

After a couple of minutes open up your phones list of Wireless networks

Search for the network called "TaTaTatooouchMe" and join it.

You will now be asked to authenticate which will produce a page as in the first image

Click ConfigureWiFi and You can now select your WLan, enter the passkey and click save.

After 10-15 seconds you device will be connected to you WLan

Check you device has reverted back to you WLan and the network "TaTaTatooouchMe" has disappeared

If not repeat the steps again

Add the Touch Plate to Home Assistant

Mounted.jpg

I separate all of my devices into separate files which I then include in the main configuration.yaml.

Please add this device to wherever you keep yours.

- platform: mqtt

name: "Main Light"

state_topic: "study/swtest/status"

command_topic: "study/swtest/switch"

payload_on: "ON"

payload_off: "OFF"

optimistic: false

You can alter the name to whatever you like, but you must make sure state_topic and command_topic match what you entered in the Live_sketch text on lines 29 and 30.

Run a test to make sure everything is ok with your new entry

/usr/local/bin/hass -c ./ --script check_config

If all appears ok restart hass

service hass-daemon restart

You should now see the new light switch in the home assistant gui.

Check you can toggle the switch from within Home assistant and vice-versa from the switch to home assistant.

Re-assemble your SONOFF and my work here is done.