Custom Garage Workbench
by Anthony Compofelice in Workshop > Workbenches
18981 Views, 89 Favorites, 0 Comments
Custom Garage Workbench
The impetus for this project was simply to have a work space in my two-car garage that would not be obstructive to the two vehicles and other items in the existing space. I therefore designed a workbench (based on ones I've seen here and other places) to fit my needs.
The basics of the bench are:
Length: 9 feet (against the wall), 7 feet (against the work edge)
Width: 2 feet (24 inches)
Construction:
Simply 2x4 framing, 4x4 supports and 3/4" in thick MDF as the surface
Also included was a pegboard wall measuring 8 feet wide for tool storage
Notes:
As you'll see, I didn't follow my plan exactly. I didn't use diagonal braces and only used two legs. The fastening to the wall on the two sides provided more support than I thought. The workbench can easily support all the weight anyone could throw on it.
The basics of the bench are:
Length: 9 feet (against the wall), 7 feet (against the work edge)
Width: 2 feet (24 inches)
Construction:
Simply 2x4 framing, 4x4 supports and 3/4" in thick MDF as the surface
Also included was a pegboard wall measuring 8 feet wide for tool storage
Notes:
As you'll see, I didn't follow my plan exactly. I didn't use diagonal braces and only used two legs. The fastening to the wall on the two sides provided more support than I thought. The workbench can easily support all the weight anyone could throw on it.
Preparation of the Installation Space
The garage corner contained a central vac unit which limited the width of the bench, and I also wanted to "notch" the rightmost corner to prevent body contact when moving around the cars. Running into sharp corners is NOT fun.
Prep:
1. Measured a level line at 30" above the garage slab lip. Since the garage floor is sloped, this lip gave a better starting place to measure from. The level line is marked in red.
2. I chalk lined the garage floor to get a good idea of the space I would be taking up and to see if the car would hit when pulled in.
Framing
The primary support frame is constructed of 2x4's arrange in a frame and support fashion.
1. The first support frame 2x4 is laid against the level line on the 9 foot side on the drywall and secured using 2 1/2 wood screws into the studs of the garage wall.
2. The second support (along the short 2 foot side) is also secured along the level line using 2 1/2 wood screws.
Since I wanted the bench 9 foot against the wall and 7 against the front, I had to frame in the angled corner. There is a trick with getting the legs to create a level surface due to the sloping nature of the garage floor. It worked out in the end.
1. The first support frame 2x4 is laid against the level line on the 9 foot side on the drywall and secured using 2 1/2 wood screws into the studs of the garage wall.
2. The second support (along the short 2 foot side) is also secured along the level line using 2 1/2 wood screws.
Since I wanted the bench 9 foot against the wall and 7 against the front, I had to frame in the angled corner. There is a trick with getting the legs to create a level surface due to the sloping nature of the garage floor. It worked out in the end.
Workbench Surface
Since I wanted a rugged surface with plenty of space, I opted for 24x48 inch 3/4 MDF. Worked out great.
With proper measuring, the surface material fit perfect.
I used 1 1/2 wood screw that were countersunk to achieve a flush finish
With proper measuring, the surface material fit perfect.
I used 1 1/2 wood screw that were countersunk to achieve a flush finish
Pegboard Installation
I also wanted plenty of hanging space to store tools and eliminate redundant toolboxes, I put up pegboard. I used the 24x48 sheet from HD and the worked out perfect.
Since the surface was perfectly level, I lined up the pegboard along the surface to get an even look.
Since the surface was perfectly level, I lined up the pegboard along the surface to get an even look.
Completion
With the workbench complete, I also installed a diamond plate plug strip and a diamond plate cold-start work light. The strip plugged into the wall socket, and the work light plugged into the Vac plug that was just above the mounted shelf. Just a small hole allowed the plug through.